√ Component examinations and tests with our own test tools
√ Feasibility tests
√ Tool and process development for new technologies
√ Decor tests
√ Filling simulations with Cadmould 3D-F
√ 3D printing – components and test fixtures
+ Very fast statements about feasibility
+ Very early detection of defects and risks, thus early initiation of corrective measures
+ Tool and process design based on findings with original materials
+ Innovative solutions
√ Highly experienced tool designers with many years of experience
√ Internal design
√ Short paths between the interfaces sales – project management – design – production – innovation
√ CAD system Catia V5 R30
√ Documentation by means of parts list and detailed drawings
√ Promotion of young talent through training of apprentices Construction
+ Innovative and individual solutions
+ Practice-oriented and pragmatic approach
+ Support in development and design
+ Comprehensive knowledge of various manufacturing techniques
√ Modern machinery
√ DMC 270 U with 4 pallet changer
√ Construction of tools weighing up to 20 tonnes
√ Worldwide supplier network
√ Experienced team
√ Promotion of young talent through apprentice training
+ Maximum efficiency
+ High flexibility through parallel processes
+ Elimination of transfer and idle times
+ Short throughput times
+ Impeccable quality
√ Experienced team with constructive advice
√ Digitised project management
√ Daily report schedule, budget and quality
√ Efficient and economical change management
√ First Time Right optimisations
+ Round-the-clock advice and service
+ Open and transparent communication
√ Experienced team
√ Injection moulding machine KM420-3500DF
√ Fully automated manufacturing cell with KUKA robot, IR emitter and vacuum system.
√ Measuring equipment for tool sensors, IR camera, pyrometer etc.
√ Various test moulds for feasibility studies
+ Optimisation of moulds and injection moulding parameters for the series process
+ Production of pilot series
+ Process data acquisition
+ Cutting determination
√ Toolmaker for emergencies and repairs on site
√ Accompaniment of sampling in the factory and process support from application engineers.
+ Fast response time in case of emergency – minimal interruption of component production
+ Process optimisation and parameter settings on site
+ Training of your employees in GKTool-specific technologies
+ Meaningful feasibility tests with customer material